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HOW TO...
achieve eco-efficiency
by Sue Sherlock
Faced with rising energy and waste water
discharge costs, Vancouver-based manufacturer of soy products, Sunrise
Soya Foods Ltd., signed on for a pilot eco-efficiency program designed
to improve both financial and environmental performance.
The results were stunning on both fronts.
The company has ended up saving $80,000 a year in energy, water
and waste water costs -- all for a one-time investment of $40,000
in a new cooling system, insulation and other equipment.
The concept of eco-efficiency is still
not well-understood or welcomed by many businesses, said Steven
Young, a director with sustainability consultants Five Winds International
at their Guelph, Ont. office.
"The traditional view of business is that
environmental management or issues tend to be a cost or burden.
Companies still treat their environmental practices from a compliance
perspective -- they don't want to go to jail," added Young. "There
are real financial benefits when a proactive stance is taken and
companies see the opportunities through improving their environmental
practices."
Mark Jeffrey is manager of the Eco-Efficiency
Partnership in Vancouver. It offers matching funds up to $6,000
for small- to medium-sized B.C. companies interested in exploring
eco-efficiency possibilities within their manufacturing processes.
"The premise is simple," said Jeffrey.
"If a manufacturer uses less energy, water or materials to produce
the same amount of produce, they cut costs and are more competitive."
The Eco-Efficiency Partnership, piloted
in 2001 and now a fully-fledged program, is funded through various
federal, provincial and regional government organizations, provincial
utilities, the Greater Vancouver Regional District and the Science
Council of British Columbia.
Eight companies, ranging from a fresh-juice
manufacturer in Vancouver to a fish plant in Prince Rupert and a
greenhouse operator in Delta, took part in the pilot program. Working
with consultants recommended by the partnership, these companies
registered savings from $10,000 to $100,000 a year in energy, water,
hazardous materials and waste water costs.
The program specifically targets the manufacturing
sector, said Jeffrey. "These are relatively high consumers of one
element of the input stream or another. Food processors are significant
users of water and energy. Greenhouse operators again are heavy
on the energy side."
Consultants hired to report on improving
eco-efficiency will begin with a review of the client's operations
to identify opportunities where energy, materials or water use could
be reduced. Site-specific options are identified and a final report
with costs and projected savings is presented.
The following are some of the tools suggested
by Mark Jeffrey and Steven Young that can help a business achieve
eco-efficiency.
Identify a driver for the eco-efficiency
process
"If you are paying environmental fines,
if you have image problems or struggles within the company, you
may find that better management, getting ahead of issues instead
of chasing them, is a driver," said Young. "Alternatively, your
customers could be the driver because they are demanding your products
are produced in an environmentally sound manner." A champion in
the company who decides eco-efficiency is the right way to go, can
also drive the process, he added.
Look at your whole system
"It is a failing of most companies that
they do not look at the whole system and how it works and just focus
on a single element," said Jeffrey. "Maybe one piece of equipment
will be changed in the hopes of saving $10,000 but the upstream
and downstream impacts won't be examined. Six months later, people
will find out that it is costing $10,000 in maintenance to deal
with the new equipment."
Seek input from everyone in the organization
"Take people from all levels and areas
so you do find out about the impacts on the different sectors of
the company, whether that is purchasing, shop floor, maintenance
or management," said Jeffrey. "This increases the likelihood that
you will have all the relevant information before making a decision
and are aware of the broader impacts of the decision. This team
approach also helps employees become involved in the process."
Map your processes
"Use diagrams to show your material, water
and energy flows so you can see what is really happening. It is
a discovery process that will show what your opportunities are,"
said Jeffrey.
Conduct energy and waste audits
"You will see how much your usage or generation
of these is and come up with ways to reduce or recycle these," said
Young.
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